Bioreactor & fermenter for research
and development
The Industrial Fermenter System BIOCNS I is a large-scale industrial fermenter designed for bio, food, pharmaceutical, and ingredient production.
Designed to ensure safe and efficient operation through automated control and operator-focused design.
| Specification | Industrial |
|---|---|
| Vessel Volume | 1,000 L / 2,000 L / 3,000 L / 5,000 L / 10,000–100,000 L |
| Working Volume | 700 L / 1,400 L / 2,100 L / 3,500 L / 7,000–70,000 L |
| Speed (RPM) | 50–250 / 50–200 / 30–150 (variable, load-dependent) |
| Motor Power (kW) | 7.5 / 15 / 22 / 37 (corresponding to 10–50 HP) |
| Item | Specification / Description |
|---|---|
| Aspect Ratio | 2.2 : 1(standard) |
| Material of Construction | STS316L (internal/external electropolished, Ra ≤ 0.6 µm) |
| Drive Type | Top or bottom drive, AC motor or servo drive, mechanical seal |
| Impellers | Rushton turbine impeller / Marine impeller / Foam breaker (SUS316L) |
| Agitation Control | Manual or automatic PID control of agitation speed |
| Baffle | 3-4 baffles, STS316L |
| Air Line | Equipped with rotameter, SIP inlet filter (0.2 µm), and ring sparger (SUS316L) |
| Optional Gas System | Mass Flow Controller (MFC) for individual gas control and mixing |
| Sterilization | Heat exchanger or direct steam injection into jacket (105–130 °C) |
| Exhaust Line | Stainless-steel condenser with automatic backpressure regulation |
| Pressure Control | Manual and/or automatic PID control |
| Temperature Control | Ambient +15 °C – 80 °C, RTD (Pt100), PID precision control |
| pH Control | Range 2.0–12.0 pH, Gel-type electrode, PID cascade control |
| DO Control | Range 0–200 %, Polarographic type, PID cascade control |
| Sensors | pH / DO / Temperature / Pressure / Foam / Level (retractable probes) |
| Controller | Industrial PLC with touchscreen HMI |
| Gas Supply | NH₃ (Ammonia) |
| Software | Process, Trend, and Calibration Mode display; automatic memory save |
| Communication | Ethernet (TCP/IP) / Modbus TCP / RS-485 / Modbus RTU |
| Data Storage | pH, DO, Temp, Pressure, Agitation Speed, Anti-Foam, Air Flow, etc. |
