Bioreactor & fermenter for research
and development
Pilot Series – BIOCNS P is a pilot-scale cultivation system designed to reproduce lab-proven conditions and validate reliable scale-up to commercial production.
| Specification | Pilot |
|---|---|
| Vessel Volume | 30 / 50 / 100 / 200 / 300 / 500 L - Standard type(customizable, per vessel) |
| Working Volume | 20 / 35 / 70 / 140 / 210 / 350 L |
| Speed (RPM) | 50 – 400 (selectable) |
| Motor Power (kW) | 0.75 / 1.5 / 1.5 / 2.2 / 3.2 / 3.7(selectable) |
| Item | Specification / Description |
|---|---|
| Aspect Ratio | 2.2 : 1(standard) |
| Construction | STS316L, internal/external electropolished (Ra ≤ 0.6 µm) |
| Drive Type | Top or bottom drive, mechanical or magnetic seal |
| Impeller | 3 Rushton impellers (optional: Marine or Pitched Blade type) |
| Baffle | 3~4 baffles, SUS316L |
| Agitation Control | AC gear or servo motor drive, automatic PID speed control |
| Air Line | Equipped with rotameter, SIP inlet filter (0.2 µm), and sparger |
| Optional Gas System | Mass Flow Controller (MFC) for precise gas flow and mixing |
| Sterilization | Indirect hot-water sterilization or steam injection (105–130 °C) |
| Exhaust Line | Stainless-steel condenser with automatic backpressure control |
| Pressure Control | Manual or automatic PID-based backpressure regulation |
| Temperature Control | Ambient +3 °C – 80 °C, RTD (Pt100), PID precision control |
| pH Control | Range 2.0–12.0 pH, Gel-type electrode, PID cascade control |
| DO Control | 0–200 % range, Polarographic sensor, PID cascade control |
| Sensors | pH / DO / Temperature / Pressure / Foam / Level (retractable probes) |
| Controller | Industrial PLC large touchscreen HMI interface |
| Gas Supply | NH₃ (Ammonia) |
| Software | Real-time process, trend & calibration display; automatic memory backup |
| Communication | RS-232C / USB / PC / Printer connection for data export |
| Data Storage | pH, DO, Temp, Pressure, Agitation, Air Flow, Anti-Foam, etc. |
| Options | Load cell for feeding control, Validation package, MFC gas module, External tank integration |
